COGNETA
Ignition · Sepasoft MES · Applied AI

Building industrial solutions on Ignition with AI-accelerated engineering

Cogneta Automation is an industrial automation consultancy in Pune, India. We design and deliver SCADA, MES and Industry 4.0 systems, and we train the teams who run them. 22+ years of delivery experience. Ignition Gold Certified.

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What we do

Consulting, development and training for the plant floor

Consulting and Advisory

Solution and offering architecture, platform selection, MES and Industry 4.0 assessments, GxP patterns for regulated industries, and AI adoption strategy for engineering teams.

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Ignition and Sepasoft Development

SCADA and MES systems built on Ignition Perspective and Sepasoft: OEE, scheduling, track and trace, SPC and ERP integration, delivered as rapid PoCs or production builds.

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Training and Enablement

Corporate programmes on Ignition, Sepasoft MES, Industry 4.0 and AI tooling for automation engineers, delivered with hands-on labs and working systems.

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Proof

Recent work, in numbers

22+years of industrial automation delivery
18stations in a production execution system for a CNC machining line
29machines in an assembly line PoC built on Ignition Perspective
46Perspective views in a hands-on Sepasoft MES training environment

Delivery history includes:

  • Jaguar Land Rover
  • Bekaert
  • London Heathrow
  • Cargill
  • IOCL
  • McCain
  • TACO
The AI advantage

AI-accelerated engineering, with governance

We use AI coding tools inside a disciplined engineering method. Generated output always passes an automated validation gate before it ships, and every factual claim in a deliverable traces back to a source document.

Code-generated SCADA

Ignition Perspective views and tag layers generated as code and checked by an automated validator before import.

P&ID to IO list

Instrument and IO lists extracted from P&ID drawings, ready for design, estimation and tag database builds.

URS to design traceability

Requirements traced through design documents to test protocols, suitable for GxP and regulated projects.

Document automation

Bid packages, submittals and proposals assembled from source documents, with formal QA review before release.

Full-stack pilots in weeks

Working pilot systems taken from requirements to a running application on the shop floor in a matter of weeks.

A teachable toolchain

The method is documented and repeatable, so your own engineers can adopt it and keep the gains in-house.

Featured work

Recent projects and pilots

Client names are withheld under NDA. The sectors, scope and numbers are real.

AUTOMOTIVE

18-station production execution system

Live OEE, serial traceability and tool-life alerts for a CNC machining line at a Tier-1 automotive supplier with a 250+ CNC installed base.

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29-machine assembly line PoC

Ignition Perspective PoC with role-based OEE dashboards, Andon with SLA escalation and serial-level traceability.

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GxP monitoring SCADA

21 CFR Part 11 aligned monitoring SCADA with a 255-tag display architecture and a 20-case FAT protocol.

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Insights

Notes from the plant floor

Dhananjay Kulkarni writes regularly on LinkedIn about Ignition, MES and AI in manufacturing, with worked examples from real projects.

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Planning a SCADA, MES or Industry 4.0 initiative?

Tell us where you are and where you want to get to. We reply within two working days.

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